This paper describes the development of a new process route for ultraf
ine wolframite recovery, to enable the efficient reprocessing of histo
rical mine tailings as well as current plant slimes tailings from the
Beralt Tin and Wolfram operations at Minas da Panasqueira in Portugal.
Much of the wolframite in these tailings is below 25 microns in size
and is associated with a complex mixture of other minerals including z
inc, copper and other sulphides, tourmaline, siderite, ferromagnetic a
nd other strongly magnetic material. The paper reports on flotation, m
agnetic separation and gravity concentration testwork, undertaken at b
oth laboratory and pilot scale on the historical mine tailings and on
the current slimes tailings of the plant. Froth flotation of the Panas
queira wolframite has been investigated over a number of years with ve
ry inconsistent results. This work highlighed further inconsistencies
between the current tailings (which floated) and the old dam tailings
(which did not). High intensity magnetic separation (at low to moderat
e fields) could not recover the finest wolframite and could not achiev
e the differential needed between the wolframite and siderite and the
other strongly magnetic minerals present. At higher fields, there was
a substantial recovery of the magnetic silicates and consequently poor
weight rejection. Gravity separation testwork centred on the Multi-Gr
avity Separator with some work also being carried out using the Kelsey
jig and Duplex separators. Results indicated that a three stage proce
ss with intermediate sulphide flotation could potentially produce a wo
lframite concentrate of 50% to 55% WO3, at a reasonable recovery. Conc
entrate cleaning options were logistically very difficult to investiga
te, one tonne of dam material only yielding a few kilogrammes of conce
ntrate for testwork. In order to provide a thorough investigation, the
limited testwork was backed up by extensive computer simulation. Comp
uter simulation also played an integral part in developing the overall
process flowsheet and in optimising this flowsheet to maximise recove
ries.