The processing and microstructural characteristics of nickel-based sup
eralloys obtained by high-power laser surface cladding were studied. T
he processing variables were laser power, scan velocity and the compos
ition of the feeder powder. The initial compositions consisted of a mi
xture of NiCrAl (71/18/11% by weight) and NiCrAl plus zirconium oxide
composite (66/16/12/4% by weight). Following the process, the clad lay
ers were characterized using analytical tools such as optical and scan
ning electron microscopy and thickness, substrate/coating interface, c
racks and their hardness.