Objective. The most serious complication seen with pulmonary artery ca
theters is rupture of the pulmonary artery. The effectiveness of an ex
ternal safety balloon added to the pulmonary artery balloon inflation
port was tested. Design: The external balloon is designed to inflate a
nd absorb excess volume from the inflation syringe after the internal
balloon contacts the vessel wall. When the catheter tip is in a small
pulmonary artery, expansion of the external balloon indicates that the
catheter tip is in a noncompliant or small vessel. Setting: The exter
nal balloon was tested in a bench simulation. Interventions: None. Mea
surements and Main Results: The pulmonary artery balloon was slowly in
flated inside 2.6-,3.0-,4.7-,8.6-, and 11.6-mm internal diameter polyv
inyl chloride tubes, with and without the external safety device in pl
ace. Without the external balloon, the average balloon pressure was 16
47 +/- 145 (SD) mm Hg in the 2.6-mm vessel. With the external balloon
in use, the maximum pulmonary artery balloon pressure was 473 +/- 7.2
mm Hg in the 2.6-mm vessel. Conclusions: The external balloon can limi
t balloon pressures within the pulmonary artery and identify when exce
ssive volumes are being forced into the pulmonary artery balloon.