Soot-blower operation leads to thermal-cyclic-oxidation conditions of
heat-resistant steels in conventional power stations. The consequence
may be failure of the protective oxide scales and increased corrosive
attack. The behavior of protective oxide scales on 12Cr-1Mo steel was
investigated under isothermal conditions at 650-degrees-C and under th
ermal cycling conditions between 650 and 300-degrees-C (200-degrees-C)
. The tests were performed in air, air + 0.5%SO2, simulating the fire
side, and Ar-5%H-2-50%H2O, simulating the steam side. Complete heat-ex
changer tubes were used as specimens. The main instrument for the dete
ction of scale failure was acoustic-emission analysis. In air and air
+ 0.5%SO2 the M2O3 scales with M = Fe, Cr were very thin and did not s
how significant failure either during isothermal or during cyclic oxid
ation. The thicker scales formed in Ar-5%H-2-50%H2O, consisting of sev
eral partial layers, failed even during isothermal oxidation due to ge
ometrically-induced growth stresses in the scale. Thus, in the thermal
-cycling cooling periods there was only very little additional scale c
racking. The scale behavior can be explained consistently by applying
the existing quantitative models.