Equations introduced here identify measurement biases and process leak
s, when gross errors exist in measured process variables and the varia
nce-covariance matrix of the measurements, SIGMA, is unknown. SIGMA is
estimated by the sample variance, S, using process data. For an unkno
wn SIGMA, the global test statistic is the well-known Hotelling T2 sta
tistic. Its power function has a noncentral F-distribution. For compon
ent tests used for specific identification of measurement biases and n
odal leaks, two tests are presented with SIGMA unknown. The first test
is independent of the number of component tests, k, and is given by a
statistic with an F-distribution. The second test depends on k and ha
s a student t-distribution. The power functions for both component tes
ts are provided. Process examples and a Monte Carlo simulation study p
resented demonstrate the use and performance of these statistical equa
tions in identifying biases and process leaks.