Case histories are given of several applications of duplex stainless s
teels in pulp and paper mill services. Both successes and failures are
reviewed MacMillan Bloedel experience shows that duplex stainless ste
els are well suited to a range of applications owing to strength, fati
gue, and corrosion resistance properties superior to the commonly used
austenitic stainless steels. They have become an almost automatic mai
ntenance replacement after failures of austenitic stainlesses. Example
s are given of different levels of evaluation performed before selecti
ng duplex stainless. All failures of duplex stainless steel experience
d at MacMillan Bloedel have been due to misapplication rather than fab
rication problems. Misapplications are inevitable because in many case
s the actual service conditions are unknown. Oftentime is not availabl
e for adequate materials testing before material selection must be mad
e The results in service are compared with expectations.