A relationship between the macroscopic toughness, the intrinsic networ
k (entanglement and/or crosslink) density and the relative thickness o
f polymeric systems, is presented. Toughness of amorphous, glassy poly
mers is mainly determined by the strain to break, since the yield stre
ss generally only varies between 50 and 80 MPa. It was found that the
strain to break strongly depends on the absolute thickness of the spec
imen or, equivalently, the local thickness within the (micro) structur
e of the material. Only below a certain critical thickness can the int
rinsic strain at break of a polymer be reached. The absolute value of
this critical thickness and the intrinsic strain at break of a polymer
are both determined by the network density. In this paper polystyrene
(PS), a polymer that is generally considered to be very brittle, was
investigated with respect to the influence of absolute thickness on it
s strain to break. For thin isotropic tapes of PS it was demonstrated
that this critical thickness is below 1 mum. Based on experiments with
macroscopically 'thick' PS samples (3 mm), which are made locally thi
n by the introduction of small non-adhering rubbery particles ('holes'
), we could identify that the critical thickness is 0.05 mum for PS.