Polysilicon-gate structures were manufactured in a cluster tool, using
integrated HF vapor etching to remove native oxide. Particle and meta
llic contamination was measured. The structures were evaluated in term
s of break-down yield at 12 MV/cm and charge to break-down. The wet ch
emical preprocessing appeared to remain an important factor. At the le
vel of contamination measured (range 10(10) at/cm2) the E(bd) yield ap
peared to be affected by the Cr, Fe and Cu concentration and by the pa
rticle level. Reduction of the K and Al concentrations and of the surf
ace haze level is vital to achieve high charge to break-down. With int
egrated HF vapor etching, higher E(bd) yields can be achieved than wit
h ex situ HF dipping.