Electrorheological (ER) fluids based on a silicone oil matrix with a h
igh dielectric constant particulate component, BaTiO3, were evaluated.
Particle size effects were examined with a commercial BaTiO3 (0.35mum
in size) and a hydrothermally prepared BaTiO3 powder with an average
particle size of 0.07mum. The commercial powder exhibited an ER respon
se to DC fields, but above a critical field strength rheological prope
rties dropped off drastically. The relative magnitude of yield stresse
s, at field levels below the critical field strength, are comparable w
ith current literature values. Hydrothermally prepared BaTiO3 powder e
xhibited minimal ER response to applied DC fields. Optical microscope
studies of dilute suspensions (approximately 1-2 volume percent) were
used to correlate fibril formation with ER measurements. Under applied
DC fields, turbulent flow dominated above 6.25kV/cm and ER properties
diminished. Increased frequency led to an increase in the degree of f
ibril formation with a maximum level occurring around 60Hz. In respons
e to AC fields, both types of BaTiO3 powders showed a strong frequency
dependence. Maximum shear stress for a given field strength resulted
at about 60Hz. Optical microscopy showed an increase in fibril formati
on with increased AC field strength (60Hz). Turbulent flow did not app
ear with increased AC field (60Hz) at all field strengths evaluated (l
ess-than-or-equal-to 20kV/cm). All suspensions exhibited a linear rela
tionship between yield stress and the square of applied electric field
, which is characteristic of dipole-dipole interactions.