Initial work has shown that the ambient toughness of brittle silicide
intermetallics such as MoSi2 have been toughened by incorporating irre
gular pancake-shaped Ta phases via deposition of powders by plasma-spr
ay processing techniques. The mechanisms of toughness enhancement were
observed in situ by conducting fracture toughness tests in an instrum
ented loading stage situated in a scanning electron microscope. It was
observed that increases in toughness were obtained via ductile-phase
toughening and the development of bridged-zones. The initiation and pe
ak toughness of the composites varied with testing orientation, with t
he highest values measured when the crack plane intersected the Ta par
ticles perpendicular to their edge. The shape of the resistance curve,
however, was independent of Ta orientation.