This study was designed to correlate several parameters regarding pedi
cle screw bone/metal interface strength. The insertional torque measur
ed during tapping and placement of pedicle screws was correlated with
the bone mineral density of the vertebral body, the dimensions of the
pedicle, the method of preparation of the pedicle, and the amount of l
oad and number of cycles to failure of the bone/metal interface. Thirt
y human cadaveric lumbar vertebrae were instrumented with 6.5-mm pedic
le screws. The maximum torque achieved during insertion was digitally
recorded. A cyclic pedicle screw pullout test was performed. A linear
correlation existed between both the insertional torque when tapping o
r when inserting a screw and the number of cycles to ultimate pedicle
screw pullout. An inverse linear relationship was found between the pe
dicle width and cycles to failure. There was no linear correlation fou
nd when comparing the number of cycles to failure to bone mineral dens
ity. These findings suggest that insertional torque is a good predicto
r of bone-metal interface failure. Bone mineral density of the vertebr
al body was less effective as a predictor of failure. Smaller pedicle
width correlated with increased insertional torque and cycles to failu
re. This may explain why patients with osteoporosis on radiography may
still obtain stable fixation with pedicle screws. Other factors, such
as pedicle dimensions and shape, affect screw purchase as much as ver
tebral body bone density. Insertional torque less than 4.0 inch-pounds
led to early pedicle screw pullout. This study forms the basis for th
e authors' clinical use of an instrumented torque screwdriver to measu
re insertional torque in the operating room.