As power levels of industrial lasers increase, effective determination
of beam profiles over extended operational regimes becomes problemati
c, due to dynamic range limitations of available detectors. To address
this deficiency, a variable coupling rotating wand was developed for
on-line monitoring of output radiation from high average power CO2 las
ers. The concept features real-time beam sampling adjustment, activate
d by wand rotational speed change. An associated controller provides a
ppropriate speed regulation of the wand motor drive, via a computer ge
nerated setpoint. Design parameters thereby ensure optimal sensor oper
ation at all power levels. A safety override prevents sensor damage by
terminating laser operation, if wand speed decreases below a safe val
ue.