The release of toluene diisocyanate derivatives from polyurethane foam
covers that were removed from the Meme breast implant was studied. Th
e polyurethane foam covers as retrieved from the implants were contami
nated on average with 2,4- and 2,6-toluene diamine (TDA), 2,4- and 2,6
-toluene diisocyanate (TDI), and toluene isocyanate amine (TIA) at the
1086 ppm level (combined TDA, TDI, and TIA). When cleaned foam was in
cubated in Ringer's solution at 37-degrees-C for periods ranging from
6-35 days, 4.6 ppm/day of TDA, TDI, and TIA (combined) was formed; the
projected annual degradation rate of the foam under these conditions
was estimated to be about 0.8%. When cleaned foam was incubated dry at
37-degrees-C, 1.5 ppm/day of TDA, TDI, and TIA (combined) was produce
d. Hence, the polyurethane foam covers used in the Meme breast implant
s are susceptible to both thermal and hydrolytic degradation under sim
ulated physiological conditions.