A variety of existing and improved secondary air designs for kraft rec
overy furnaces were evaluated by physical and computational modelling
techniques. Flow visualization, three-dimensional velocity mapping and
laser methane tracer mixing tests were performed using a 1/8 scale is
othermal flow model. Three-dimensional turbulent flow computational mo
delling was done using a 200 000 node comprehensive simulation. The re
sults of this modelling program indicate that current designs create a
central flow core of high upward velocity with downflow regions aroun
d the perimeter. Two of the proposed secondary air designs, interlaced
jets and big/small opposed jets, produced gas flow patterns with impr
oved mixing characteristics and significantly reduced central core pea
k velocities and downflow regions.