CuInSe2 thin films have been prepared by high Se vapor selenization of co-s
puttered Cu-ln alloy precursors within a partially closed graphite containe
r. Cu-ln alloys with different compositions were investigated. X-ray diffra
ction (XRD) analysis of the films showed mainly CuIn2 and Culling phases an
d the Culling peak intensity was found to increase as the alloy composition
tended towards Cu-rich. A linear dependence of the alloy composition on th
e Cu/In deposition power was observed from energy dispersive analysis by X-
rays (EDX). A three-fold volume expansion was exhibited by all the CuInSe2
films after selenization at 500-550 degrees C. Scanning electron microscopy
(SEM) analysis of the films showed large and densely packed crystal struct
ures with sizes above 5 mu m. The CuInSe2 films exhibited single phase chal
copyrite structure with preferential orientation in the (1 1 2) direction.
The EDX composition analyses of the films showed Cu/In ratio ranging from 0
.43 to 1.2, and Se/(Cu + In) ratios from 0.92 to 1.47. The measured film re
sistivities varied from 10(-1) to 10(5) Ohm cm. The Cu-In alloy precursors
with Cu/In ratio less than 0.70 were found to form CuIn3Se5 a defect chalco
pyrite compound. All films were Se rich, with the exception of samples with
very high Cu content. (C) 1998 Kluwer Academic Publishers.