The study investigated the effect of internal disturbances to the fluid flo
w in a typical agricultural flat fan nozzle on the liquid sheet structure,
wavelength, breakup position, and finally the droplet size distribution. Th
e internal disturbances were generated by a cylindrical insert upstream of
the final orifice, and the magnitude war, determined by the insert diameter
. The liquid sheet structures were recorded using short-duration photograph
y. The quantitative effects of the insert size on the breakup length and vo
lume median droplet diameter (VMD) were measured using a phase Doppler anal
yzer (PDA). The results showed that it is possible to increase the droplet
size, such that the proportion of spray volume in small droplets less than
100 mu m is reduced by 45%, without significantly affecting the other spray
characteristics such as the spray angle and spray pattern at a normal work
ing pressure for agricultural spraying.