The formation of n(+)-p or n(+)-p-p(+) junctions by rapid thermal diffusion
of phosphorus or co-diffusion of phosphorus and aluminum into silicon is o
pening new possibilities for low-cost and environmentally safe solar cell p
roduction. In this work, we analyze the influence of the higher energetic p
art of the lamp spectrum on phosphorus diffusion, and the impact of evapora
ted aluminum for back surface field formation during a P-Al co-diffusion st
ep. The diffusion of phosphorus from doped glass films spun onto monocrysta
lline silicon material in various furnace configurations with front, back,
or double sided heating is studied to investigate the influence of the radi
ation spectra on the dopant profiles. The experiments reveal a relation of
the dopant profile to the amount of ultraviolet radiation reaching the surf
ace. Therefore, a modified RTP-System is used for further investigations to
demonstrate the influence of the ultraviolet (UV) light on the diffusion p
rofiles. These experiments clearly show that the influence of the UV light
is mainly on the densification of the spin-on-glass and not on diffusion ki
netics in silicon. Furthermore, the simultaneous formation of a back surfac
e field is of special interest for solar cells. Earlier studies of the simu
ltaneous diffusion of phosphorus and aluminum in order to form a n(+)-p-p() structure show (compared to a single phosphorus diffusion) deeper n(+) em
itters. Using glass densification experiments on such samples, a correlatio
n was found between the decrease in emissivity on the aluminum-coated part
of the wafer and the increase in temperature, which seems to be responsible
for the deeper profiles.