The retaining ring of an aero-engine failed in fatigue mode. Metallurg
ical investigations revealed that there was a high density of inclusio
ns in the material which are not deformable. During deformation, they
disintegrated and formed voids which could act as sharp notches during
fatigue loading. Axial surface cracks were visible on the surface of
the ring. It is proposed, as found in previous failure analysis studie
s, that surface cracks trap lubricants used during the drawing process
of the wires, and carburize the region during subsequent annealing. T
hese regions can also be potential sites of fatigue crack initiation.
(C) 1997 Elsevier Science Ltd.