A study of the effect of spray casting on the microstructure and properties
of cold rolling mi I I work roll steels has been undertaken. Industry stan
dard qualities have been spray formed and a corn parison of the resulting p
roperties a nd microstructures has been made with those of the conventional
ly processed counterparts. The influence of process variables on the spray
formed product has also been investigated. The results indicate that cold m
ill work roll steels which have comparable properties and structures to con
ventionally cast and forged products can be produced successfully in a sing
le processing step. Furthermore, a high integrity metallurgical bond betwee
n the deposit and the substrate can be achieved. (C) 1998 Kluwer Academic P
ublishers.