Melting of a subcooled powder bed that contains a mixture of two powders wi
th significantly different melting points was analytically investigated. Th
e effect of density change on the melting process was taken into account in
the physical model. The temperature distributions in the liquid and solid
phases were, respectively, obtained by an exact solution and an integral ap
proximate solution, while the effect of the unsintered powder porosity on t
he liquid phase shrinkage during the melting process was investigated. This
effect paves the way to simulation of the complication and complex 3-D sel
ective laser sintering (SLS) process. (C) 1998 Elsevier Science Ltd. All ri
ghts reserved.