Wafer fusion technique for realization of compact waveguide switches and th
ree-dimensional (3-D) photonic integrated circuits is investigated theoreti
cally and experimentally. Calculations based on beam propagation method sho
w that very short vertical directional couplers with coupling lengths from
40 to 220 mu m and high extinction ratios from 20 to 32 dB can be realized,
These extinction ratios can be further improved using a slight asymmetry i
n waveguide structure. The optical loss at the fused interface is investiga
ted. Comparison of the transmission loss in InGaAsP-based ridge-loaded wave
guide structures with and without a fused layer near the core region, revea
ls an excess loss of 1.1 dB/cm at 1.55 mu m wavelength. Fused straight vert
ical directional couplers have been fabricated and characterized, 'Waveguid
es separated by 0.6 mu m gap layer exhibit a coupling length of 62 mu m and
a switching voltage of about 2.2 V. Implications for GaAs-based fused coup
lers for 850 nm applications will also be discussed.