Ilmenite has been smelted in a plasma reactor to study the effect of variou
s process parameters such as the amount of reductant, flux, and composition
of plasmagen gas on the degree of reaction to recover titanium and iron. E
xperimental conditions suitable for preparing a TiC-rich Fe-TiC master allo
y and TiC-reinforced cast-iron composites have been determined. Thermodynam
ic data on various possible reactions are summarized and analyzed to explai
n the experimental observations.