The paper describes the design and experimental characterisation of a small
reciprocating linear permanent-magnet generator which has been developed f
or on-board generation of electrical power for telemetry vibration monitori
ng systems. A comprehensive design methodology, which embraces both the ele
ctromagnetic and mechanical design, is described. The electromagnetic desig
n synthesis is based around analytical field solutions which allow the opti
misation of the generator parameters, and is further verified by nonlinear
electromagnetic finite-element analysis. Nonlinear structural finite-elemen
t analysis is employed to aid the design of flexural disc springs with the
desired stiffness and stroke. The utility of the design methodology is illu
strated by a design study and extensive experimental characterisation of a
prototype device.