Mathematical modeling of the melt draw step in film casting is used to unde
rstand the impact of viscoelasticity on gage variations. The thin film appr
oximation is used to simplify the governing equations to a set of two-dimen
sional partial differential equations which are solved using the finite ele
ment method. Simulations using the Giesekus constitutive model show that th
e magnitude of thickness variations increases with increasing flow elastici
ty or Deborah number. (C) 1999 The Society of Rheology. [S0148-6055(99)0010
1-7].