The effect of particle clustering on void damage rates in a ductile materia
l under triaxial loading conditions is examined using three-dimensional fin
ite element analysis. An infinite material containing a regular distributio
n of clustered particles is modeled using a unit cell approach. Deformation
strain states characteristic of sheet metal forming are considered; that i
s, deep drawing, plane strain and biaxial stretching. Uniaxial tensile stre
ss states with varying levels of superimposed hydrostatic tension are also
examined. The orientation of a particle cluster with respect to the directi
on of major principal loading is shown to significantly influence void dama
ge rates. Early in the bulk deformation process, a particle cluster that is
aligned with the direction of major principal strain experiences a more ra
pid accumulation of plastic strain, resulting in premature void nucleation.
After void nucleation, however, the plastic strains within a cluster orien
ted transverse to the major principal strain quickly overcome those of the
aligned case, leading to higher overall void damage rates. (C) 1998 Elsevie
r Science Ltd. All rights reserved.