A simple model has been developed to predict the extent of particle settlin
g in a multi-port slurry feed distributor for given conditions. The model r
elates the degree of particle settling with particle size distribution, par
ticle density, solids concentration, feed flowrate and geometric parameters
of the distributor. The parameter, Variation Index, has been introduced to
provide a quantitative measurement of the bias on particle size distributi
on of substreams. A linear relationship has been found between the model pr
ediction of the degree of particle settling and the Variation Index of expe
rimental curves on particle size distributions of substreams. This relation
ship not only verifies the model prediction, but also provides a good descr
iption of the dependence of the degree of bias on operating conditions and
design parameters of the distributor. A design procedure based on the model
and the linear relationship has been established to determine the geometri
c parameters of a multi-port distributor for unbiased slurry subdivision. A
laboratory and two industrial distributors have been used for case studies
to validate the new design approach. It has been found that predictions ar
e in good correspondence with experimental results and plant sampling data.
(C) 1998 Elsevier Science Ltd. All rights resented.