The effect of filler type and content on the performance and durability of
adhesive bonded joints upon exposure to damp heat (water immersion ) has be
en investigated using concurrently step lap shear and thermo mechanical ana
lysis (TMA) experiments. A TMA based approach is developed in order to pred
ict the strength of the bonded constructions. Two types of fillers were use
d in order to achieve the objectives: glass beads (GB) and alumina ceramic
powder (ACP). It is shown that ACP filled adhesives have higher strength re
tention than GB filled ones. It is also demonstrated that valuable informat
ion can be extracted from TMA measurements. Generally, the increase of the
coefficient of thermal expansion (CTE) of the bonded joints is found to be
in agreement with the decrease of the step lap joint strengths after exposu
re. The increase of the CTE of the bonded joints resulting from exposure to
hot water seems to increase the stresses, which in turn affect the overall
strength. Similarly, bulk adhesive results show that GB filled systems are
more susceptible to water than ACP filled ones, which confirms the decreas
e in strength of GB filled bonded constructions.