There are two phenomena that have significant influence on the behavior of
the imperfect electric contacts (ImPEC) region, electric diffusion and ther
mal effects. This paper presents a three-dimensional (3-D) finite element (
FE) model for simulating the thermal effect of ImPEC using contact-area-res
istance and a surface heat firn source at the contact interface in terms of
local variables. The dependence of the contact-area-resistance is investig
ated and incorporated into a numerical model used for simulations, A contac
t resistance experiment was performed to establish two constants that appea
r in the ImPEC model. The properties of the interface obtained from both th
e simulation and experimental studies are incorporated into numerical simul
ations of rail gun experiments conducted at Eglin AFB using a C-type armatu
re, The electromagnetic (EM) FE code EMAP3D was used for all of the simulat
ions.