A description is given of a reliable 1.7-L photobioreactor with a minimum m
aintenance requirement for continuous production of photosynthetic microorg
anisms. The reactor is without moving parts and equipped with two different
spargers operated in dual sparging mode: sufficient mixing to keep the cel
ls in suspension is obtained by sparging with air through two single orific
e spargers which deliver large bubbles, and pure CO2 is supplied, controlle
d by pH, through a perforated membrane sparger which delivers small bubbles
that give an efficient mass transfer of CO2 from gas to liquid. Separation
of CO2 supply from air for mixing by dual sparging increased the transfer
of CO2 from gas phase to liquid phase five fold relative to conventional sp
arging. The photoautotrophic microalga Rhodomonas sp. has been produced con
tinuously for up to 415 d with a dilution rate of 0.6 d(-1) and a steady st
ate cell number of 10(7) cells mL(-1). The productivity of Rhodomonas cultu
re in the dual sparging photobioreactor was identical to the productivity o
f cultures grown with mechanical mixing.