MnSi epitaxial layers have been grown on (111) and (001)-oriented Si substr
ates by Mn deposition and reaction with Si in the presence of an Sb flux. C
haracterization using transmission electron microscopy (TEM) confirmed the
formation of high-quality epitaxial layers with smooth interfaces between t
he MnSi and the Si(111)substrate, when grown under optimal conditions, with
out the deposition of elemental Sb or Sb-based compounds. MnSi layers are f
ound to be rotated 30 degrees with respect to the Si(111) substrate to redu
ce the lattice mismatch. Evidence only for the presence of MnSi was found a
nd there was no evidence of any other Mn-Si phases. The additional formatio
n of MnSb is found to depend on the rate of formation of MnSi, which is pri
marily governed by the Mn flux rate and the growth temperature. By way of c
omparison, polycrystalline mixed phase Mn-silicide layers were formed by di
rect deposition of Mn and reaction with Si(111) at elevated temperatures in
the absence of an Sb flux.