Z. Bartczak et al., Toughness mechanism in semi-crystalline polymer blends: I. High-density polyethylene toughened with rubbers, POLYMER, 40(9), 1999, pp. 2331-2346
The mechanical response of rubber-modified high density polyethylene (HDPE)
was investigated. The rubbers were either ethylene-propylene copolymers (E
PDM) or ethylene-octene copolymers (EOR), blended into HDPE at volume fract
ions of up to 0.22. These rubbers were in the form of finely dispersed sphe
rical inclusions with sizes well below 1 mu m The incorporation of rubber i
nto HDPE does not substantially change its crystallinity, but produces spec
ial forms of preferential crystallization around the rubber particles. The
notch toughness of the rubber-modified HDPE increases by more than 16-fold
as a result. The single parameter, controlling the notch toughness of these
blends was found to be the matrix ligament thickness between rubber inclus
ions. When this thickness is above a certain critical value, the notch toug
hness of the material remains as low as that of the unmodified HDPE. When t
he average ligament thickness is less than the critical value a dramatic to
ughness jump results. The critical ligament thickness for the HDPE-rubber s
ystems was found to be around 0.6 mu m, independent of the type of the rubb
er used. The sharp toughness threshold in the rubber-modified HDPEs results
from a specific micro-morphology of the crystalline component of HDPE surr
ounding the rubber particles. The PE crystallites of approximately 0.3 mu m
length perpendicular to the interface are primarily oriented with their (1
00) planes parallel to the particle interfaces. Material of this constituti
on has an anisotropic plastic resistance of only about half that of randoml
y oriented crystallites. Thus, when the interparticle ligaments of PE are l
ess than 0.6 pm in thickness the specially oriented crystalline layers over
lap, and percolate through the blend, resulting in overall plastic resistan
ce levels well under that which results in notch brittle behaviour, once ru
bbery particles cavitate in response to the deformation-induced internal ne
gative pressure. This renders ineffective the usual strength-limiting micro
structural flaws and results in superior toughness at impact strain rates.
(C) 1999 Elsevier Science Ltd. All rights reserved.