It has been shown that machine tool thermal distortion can account for 75 p
er cent of the total machining error. As a result there has been a great de
al of interest in techniques for reducing thermal errors. The approaches ta
ken to thermal error reduction can be divided into two broad categories of
reducing structural temperature change and reducing the effect of structura
l temperature change. This paper discusses a number of representative examp
les of applied thermal error reduction techniques that utilize machine desi
gn and compensation. The paper appraises these techniques, highlighting the
ir relative merits. Based on this appraisal the requirements for a general
thermal error reduction technique are established.