A principal process during the remanufacturing of worn-out or malfunctionin
g products is disassembly th;lt enables the dumping, cleaning, repair or re
placement of components as desired. Products subjected to disassembly exhib
it uncertainty in the product structure and component conditions. Hence the
termination Real (the level of disassembly) is subject to change, and the
disassembly plan must be adapted. This paper proposes a mathematically soun
d disassembly Petri net (DPN) for the modeling and adaptive planning of dis
assembly processes. The planning algorithm guarantees the optimal remanufac
turing value when each node's utility function (benefit of a subassembly or
part and cost of a disassembly operation) is fixed. it can be modified to
deal with the cases when the disassembly operation success rates vary with
the product condition and reliability of resources performing the operation
s, The proposed methodology and algorithms are demonstrated through the sam
ple disassembly of a telephone.