An active rotor blade trailing edge flap, driven via a piezo-induced bendin
g-torsion composite beam was developed and hover tested. A novel spanwise v
ariation in the beam ply-layup and piezoceramic element phasing was used to
maximize the twist response, while minimizing the bending response. The in
duced tip twist of the actuator beam deflects the trailing edge flap. A pro
of-of-concept actuator beam was developed and tested, demonstrating pure ti
p twist actuation. Two small-scale model rotor blades were fabricated, each
with a flap of 20% chord and 3% span, centered at 90% of the blade radius.
The flaps were directly connected to the actuator beam and were not suppor
ted via bearings. Hover tests were conducted at rotor speeds from 300 to 90
0 rpm (corresponding to Mach 0.25) and collective settings from - 4 to 8 de
grees to evaluate performance of the flap drive system. In open loop hover
tests, 4/rev deflection amplitudes of 1.5 to 2 degrees (half peak-to-peak)
were achieved at a rotor speed of 900 rpm.