We propose a new and simple on-line process identification method for the a
utomatic tuning of the PID controller. It does not require a special type o
f test signal generators such as relay or P controller only if the signals
are persistently exciting. That is, a user can choose arbitrary signal gene
rators such as relay, a P controller, the controller itself, pulse signal a
nd step signal generator because it needs only the measured process output
and the controller output. It can incorporate nonlinearities due to actuato
r saturation or manual mode operation during identification work and shows
a good robustness to measurement noises, nonlinearity of the process and di
sturbances. The proposed autotuner combined with the identification method
and tuning rule using a model reduction shows good control properties compa
red with previous autotuning methods.