An orthogonal collocation method is used for the reduction of a large nonli
near model of a multi-stage flash (MSF) desalination plant. The real plant
located in Saudi Arabia consists of 19 stages in the heat recovery section
and three in the heat rejection section. It is shown that three collocation
points, i.e., two for the heat recovery section and one for the heat rejec
tion section, are sufficient for a good representation of the full-order mo
del for both steady-state and dynamic behavior. The reduced model is then u
sed for a robust controller design of the plant using a constrained nonline
ar model predictive control (NLMPC) strategy. Numerical simulations show th
at the controlled system obtained when the reduced model is used for output
prediction yields the same performances as with the full-order model but w
ith a considerable reduction in the computational time and a much easier tu
ning of the controller.