The objective of this paper is to provide a brief overview of various inspe
ction methodologies for continuously extruded products, such as wire, cable
and optical fibres, and to describe the implementation of a practical surf
ace inspection technique. The main feature of the developed system is the u
se of a conic reflector arrangement to collect light scattered from a cylin
drical surface. illumination is supplied by optical fibres, strategically p
ositioned around the cone, to provide full circumferential lighting. The in
spection arrangement was implemented and tested in an industrial environmen
t and effectively detected defects, such as blisters on wire (of diameters
0.2 mm to 3 mm), at a speed of up to 10 m s(-1).