A contoured elastic-membrane microvalve is presented that enables integrate
d microfluidic processing at the network level. This method takes advantage
of two ideas to improve performance: flexible elastic membranes (which ena
ble high-performance shutoff and reduced footprint), and three-dimensionall
y contoured valve geometries (which reduce dead volume, improve fluidic pri
ming and reduce susceptibility to cavitation at high fluid velocities). We
describe the use of laser-induced etching for microfluidic manifold fabrica
tion discuss the nonlinear load-deflection behavior of elastic membranes th
at can occur below 30 psi, and present pow-rate data for microvalves under
inlet pressures of 0-20 psi with zero applied membrane pressure. Valve-clos
ure data for inlet pressures of 0-30 psi are presented for fully assembled
microvalve structures. The microvalve structures under test were capable of
turning off flows of >20 mu L/s. These pow rates were shown to be limited
by inlet and outlet pow resistances and not by the valve structure itself;
so that higher maximum flow rate capabilities should be readily achieved.