In this study, the mechanical behavior of r.f. magnetron sputtered ind
ium tin oxide (ITO) films with glass and polycarbonate as substrates w
as investigated. The microhardness, pull-off strength and scratch adhe
sion strength were measured to assess the film properties. The ITO coa
ting improves the hardness of the polycarbonate substrate. Incorporati
on of oxygen in the sputtering ambient enhances the crystallization of
the film; consequently, the film hardness of coated polycarbonate and
the scratch adhesion strength of coated glass are improved. The therm
al expansion mismatch between ITO and polycarbonate results in poor ad
hesion when polycarbonate is employed as the substrate.