Amorphous hydrogenated carbon (a-C:H) films were deposited from a mixture o
f C2H2 and Ar by the r.f plasma-enhanced chemical vapor deposition techniqu
e. The internal stress was measured by the substrate bending method. The fi
lms were characterized by IR and positron annihilation spectroscopies. The
influence of substrate bias and C2H2 content in the feedgas on the internal
stress and structure were studied. It was found that the hydrogen content
and sp(3)/sp(2) ratio decrease with an increase in substrate bias and a dec
rease in C2H2 content in the feedgas. However, the variations in H content
and sp(3)/sp(2) ratio with C2H2 content are much less than that with substr
ate bias. The void density, which increases monotonically with the increase
of C2H2 content, initially decreases and then increases with the increase
of substrate bias. The internal stress in a-C:H films decreases with the in
crease of substrate bias and C2H2 content in the feedgas. The decreases of
the H content and sp3/sp2 ratio in the films are the main factors that caus
e the reduction in internal stress. The void density has a minor effect on
the internal stress. (C) 1999 Elsevier Science S.A. All rights reserved.