Electromagnetic riveting, used in some aerospace assembly processes, involv
es rapid deformation, leading to the finished rivet configuration. Analysis
of this process is described for the case of an aluminum rivet joining typ
ical aluminum structural elements. The analysis is based on a finite elemen
t method that includes the effects of heating, due to rapid plastic deforma
tion of the material, on the material properties. Useful details of materia
l deformation and thermal history and the final rivet and structure configu
ration ann states of stress and strain are obtained These results have sign
ificant implications in the design, implementation, and improvement of prac
tical fastening processes in the aerospace industry.