This paper considers a state estimation problem where the nominal system is
linear but the senses has a time-varying gain component, giving rise to a
bilinear output equation. This is a general sensor self-calibration problem
and is of particular interest in the problem of estimating wafer thickness
and etch rate during semiconductor manufacturing using reflectometry, We e
xplore the use of a least squares estimate for this nonlinear estimation pr
oblem and give several approximate recursive algorithms for practical reali
zation. Stability results for these algorithms are also given. Simulation r
esults compare the new algorithms with the Extended Kalman Filter (EKF) and
Iterated Kalman Filter (IKF).