This study reports the influence of sputter target density, microstructure
and second phase precipitation on the particle performance in W 10 wt% Ti t
arget sputtered thin films. By controlling the sintering process, a variety
of W-Ti alloy sputtering target structures were prepared. These targets we
re sputtered using a physical vapor deposition process. Observations of the
sputtered target surfaces reveal that the brittle redeposited nodules gene
rate in the low erosion zone and around voids in the target material. The n
odules together with the precipitated tungsten in the Ti-rich phase are mos
t likely the particle sources. (C) 1999 American Vacuum Society. [S0734-210
1(99)01402-5].