Conventional machining of compacted ceramic pre-forms can be a cost-ef
fective method of making small production runs of complex-shaped engin
eering ceramics. This paper discusses the factors influencing chipping
resistance and edge retention for two spray-dried zirconia powders. T
he chipping resistance did not deteriorate significantly, neither did
the swarf size change after pre-sintering the components at temperatur
es up to 1000 degrees C despite a twenty-fold increase in compact stre
ngth. rt is argued that machinability is only indirectly dependent on
compact strength but is dependent directly on the initial defect size
and cutting parameters. (C) 1997 Elsevier Science Limited.