The present paper reviews the physical principles, the metallurgical d
evelopment and the industrial implementation of two new grades of type
1 aluminised sheet steels. The materials are characterised by a much
improved high temperature behaviour resulting from the inhibition of t
he growth of intermetallic phases due to the formation of an AIN diffu
sion barrier. This diffusion barrier is due to minute amounts of inter
stitial N (< 20ppm) in the substrate at the time of use under high tem
peratures of the finished part, An original metallurgical method, whic
h is different from existing or patented metallurgical routes, was use
d to develop the new products, Two grades were developed, which corres
pond roughly to the DX52D+AS commercial grade and DX54D+AS deepdrawing
grade according to the EN10154 specification.