The process of hydrogen evolution during alkaline electrolysis of aque
ous solutions is governed by mass transfer, growth of hydrogen bubbles
and removal of hydrogen from the cathode. Two mechanisms are decisive
for hydrogen removal: (i) hydrogen dissolved in the solution is carri
ed off from the cathode surface by diffusion and convection, and (ii)
gas bubbles are transported by a two-phase flow. The paper describes e
xperiments to determine the local concentration of dissolved hydrogen
and the void fraction of hydrogen bubbles in aqueous solutions. Measur
ements were performed in a flow channel by varying the height of the c
athode (40-400 mm), the current density (up to 6250 A m(-2)) and the m
ean velocity of the electrolyte (up to 0.95 m s(-1)). Two operating re
gimes of the electrolyser are found. At high current densities a back
flow is observed leading to an increase in the electrolyte resistance.
Traces of dissolved oxygen are detected at high current densities. At
low current densities the two-phase flow is confined to a thin layer
along the cathode surface, the concentration of dissolved hydrogen bei
ng small.