Kenaf fibers are coarse, brittle, and difficult to process through tex
tile and nonwoven equipment. The ''kenaf fibers'' of commerce are real
ly bundles of dozens of ultimate fiber cells attached by natural bindi
ng agents to form macro fibrous composites. Treatment of kenaf fiber b
undles with sodium hydroxide or oil in water emulsions helped diminish
their natural stiffness. Fiber bundle strength and bending stiffness
were determined. A software program was developed to determined fiber
dimensions. Both treatments improved fineness, pliability, and flexibi
lity. Nonwoven composite mats of 85/15 kenaf/polypropylene were made b
y air-laid batt formation followed by needle punching or by needle pun
ching plus thermal bonding. Evaluation of the mats showed that alkali
treatment improved mat strength and flexibility. Emulsion treatment on
ly improved flexibility.