Automotive door system weatherstrip seals play a major role in determi
ning door closing effort, isolating the passenger compartment from wat
er and reducing the wind noise inside the vehicle. Using nonlinear fin
ite element analysis, a seal cross section can be analyzed for compres
sion load deflection (CLD) behavior, contact pressure distribution and
aspiration due to a pressure differential across the seal. The seal C
LD response, the deformed shape during compression, the contact pressu
re distribution and the aspiration pressure difference are all importa
nt seal performance factors that are considered in door weatherstrip s
eal design. The analyses described herein and the associated design ev
aluations can be performed before any prototype hardware is developed
if sufficient geometry and material property information is available
(C) 1997 Elsevier Science B.V.