Traditional design methods based on mathematical formulations often fa
il to make full use of knowledge specific to the design of noncontinuo
us plants. In this paper we present an evolutionary design method whic
h solves complex design problems by systematic and comprehensive explo
itation of such knowledge. Through a graphic user interface, the appro
ach allows the design in progress to be interrupted to incorporate hum
an judgment. The evolutionary design approach begins with an initial d
esign containing a minimum number of equipment units, and modifies the
design to make it feasible with the addition of as few units as possi
ble. A sizing procedure is then used to minimize the total equipment c
ost. Both synthesis and sizing use prediction models and decision mode
ls which we have developed specifically for noncontinuous plants. With
the proposed method, we are able to solve design problems that are to
o complicated for other design methods. Our method is illustrated by t
wo complete examples.