A process based on liquid phase sintering and subsequent annealing for
grain growth is presented to obtain the in situ enhancement of toughn
ess of SiC-30 wt %, 50 wt %, and 70 wt % TiB2 composites. Its microstr
uctures consist of uniformly distributed elongated alpha-SiC grains, r
elatively equiaxed TiB2 grains, and yttrium aluminium garnet (YAG) as
a grain boundary phase. The composites were fabricated from beta-SiC a
nd TiB2 powders with the liquid forming additives of Al2O3 and Y2O3 by
hot-pressing at 1850 degrees C and subsequent annealing at 1950 degre
es C. The annealing led to the in situ growth of elongated alpha-SiC g
rains, due to the beta-->alpha phase transformation of SiC, and the co
arsening of TiB2 grains. The fracture toughness of the SiC-50 wt % TiB
2 composites after 6 h annealing was 7.3 MPam(1/2), approximately 60%
higher than that of as-hot-pressed composites (4.5 MPam(1/2)). Bridgin
g and crack deflection by the elongated alpha-SiC grains and coarse Ti
B2 grains appear to account for the increased toughness of the composi
tes.